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Proficy HMI / SCADA

Global Pet Food Processor Improves Quality and Yield

$ 0.01

Savings per case on one SKU

$ 200,000

Savings per year on one SKU in one plant

Quality

Increased via greater visibility

Introduction

Company

Global Pet Food Processor

Industry

Food & Beverage, CPG, Manufacturing & Digital Plant

Products

iFIX, Proficy Plant Applications

Product Categories

Proficy HMI / SCADA, Proficy Historian, Proficy Smart Factory - MES Solutions

Challenges

  • Multi-plant manufacturer with lack of tools to understand what was happening on the plant floor

 

  • Quality data entered on spreadsheets and operator logs leading to information gaps and errors

 

  • Opportunity to improve system quality and efficiency

 

Global Pet Food Processor Improves Quality and Yield with GE Digital HMI/SCADA

A savings of $200,000 helped this global pet food processor increase profits.

Global Pet Food Processor Improves Quality and Yield with GE Digital HMI/SCADA

Operators now make decisions based on real-time data to help manufacturing food for hungry four legged friends.

Results

  • Operators able to make decisions based on real-time data and input information at the point of production

 

  • Increased uptime, reliability and productivity

 

  • Visibility to quality data by SKU enabled formula adjustments that resulted in cost savings of $0.01 per case on one SKU

 

  • The ability to make data driven process adjustments resulted in a cost reduction of more than $200,000 per year on one SKU in one plant

 

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