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Measure, manage, and operationalize your sustainability goals – including decarbonization, energy resources management, and reduced WAGES.
Achieve operations visibility and AI-based optimization, linking plant-floor actions to your enterprise sustainability initiatives.
A system of record to automate accurate GHG data collection, provide valuable insights, and identify ways to reduce carbon emissions
One modular solution to connect, see, control, and optimize DERs from a technical and an economic standpoint
Reduced operational costs and risks using Digital Twins, machine learning and predictive models
Increased network reliability
Advanced analytics to predict future asset and process performance for reduced variability and improved operations
Optimized asset performance to reduce risk and improve safety, reliability, compliance, and efficiency
Optimize assets and processes – from plant-level operations to the enterprise – with self-service process analytics software.
Minimized potential impact of anomalies
Comprehensive visibility of asset health for rapid situational adjustments with quality information
Streamlined mechanical integrity solution to reduce risk, maintain compliance and optimize resources
Develop, implement, maintain, and optimize asset strategies to effectively balance cost and risk
Operational visibility and analysis to reduce asset failures, control costs and increase availability
Performance Intelligence with APM Reliability is your partner in meeting your plant and fleet performance goals.
Predictive analytics software, helps prevent equipment downtime by detecting, diagnosing, forecasting & preventing emerging failures.
The AI-powered product automatically explores the space of operation of gas turbines, builds a machine learning model, and continuously finds the optimal flame temperatures and fuel splits to minimize emissions
BoilerOpt works within existing plant technology to improve boiler productivity and air-fuel ratios in a closed-loop system
Pre-built templates for equipment health monitoring, asset strategies, and process workflows
Operator rounds efficiency and operational impact
Secure and scalable data connectivity, analytics, and application services
Services and solutions to reduce vulnerability and identify, detect, prevent and protect
Turnkey solutions to reduce vulnerability and identify, detect, prevent and protect assets and systems
A globally recognized benchmark for procurement of OT secure products.
Strengthened device security across the development lifecycle
Informed decision making with data and insights from across the enterprise
Native cloud service for a data historian.
Safe and secure management and orchestration of the distribution grid
Network-level optimization with high-performing distribution power applications
Overcome foreseeable load variations
Minimized disruption of service even in extreme weather conditions
Effective management and orchestration to unlock the power of renewables and DERs
Increased output and energy production at times of highest demand
A common network view to ensure electrical integrity, network validity and infrastructure management
Accurately model your asset network, support traceability, help assure data completeness, & support integrity management
End-to-end network connectivity modeling and data workflow management
Software designed to help grid operators orchestrate the grid
Increased efficiency and reduced costs
Secure-by-design connectivity and certification management, and faster operator response
Faster operator response and increased efficiency
Centralized visualization and configuration, digitized processes and intelligence
Full visualization and control seamlessly across devices, including phones, tablets and desktops
Best practices and proven deployment learnings
In-depth understanding of how GE Digital software can help your operations
Holistic performance management for today’s connected enterprise
Management of fast-moving processes as well as slower moving, labor-intensive jobs
Cost savings with improved manufacturing overall equipment effectiveness
Batch automation, regardless of the underlying equipment
Data analysis for quick identification of defects and better optimization of processes
Unified manufacturing data from disparate systems to better meet changing consumer demands
Procedures managed in an electronic format for consistency and predictability
Optimized production with better planning
Improved throughput with greater efficiency and lower costs
Materials to help you better understand GE Digital software and its robust functionality
Integrated solutions for improved efficiency and sustainability while supporting business growth
Energy management for the zero carbon grid
Reliable mobilization of network assets to ensure maximum transmission of energy from multiple sources
Integrated solutions suite for energy market management
Decentralized data collection, data volume handling, and remote management
Getting the most benefit out of digitization and industrial IoT
Services that deliver best-in-class results
Rapid digital transformation wins based on industry-proven value cases and ROI
Best practices for your industrial processes to help build and maintain operational resilience
GE Digital’s expert service and support teams create value and deliver on business objectives
Expert service and support teams to maximize the benefits from your IIoT software
Improved efficiencies, optimized production and quality and reduced unplanned downtime
Increased reliability and availability, minimized costs, and reduced operational risks
Increased value from your equipment, process data, and business models
The cornerstone of your journey to operational excellence
Operational excellence including improved reliability, reduced costs and managed risk
GridOS, the first grid software portfolio designed for grid orchestration
Reduced operational costs and risks using predictive models
Enhanced overall situational awareness
Field-connected operations and management
One modular solution that enables grid operators to connect, see, control, and optimize DERs from a technical and an economic standpoint
Operational efficiency and reduction in build costs while meeting regulatory regulations
Reduced operational and new build costs and improved field inspection productivity
A holistic picture of the grid, reducing cost and complexity from traditional inspection approaches
Optimized operations to best meet changing consumer needs
Reduced variability and improved operations.
In-depth understanding of our software and its functionality
A clear a path to operational transformation
Maintain consistent quality and reduce cost per ton
Optimized costs and improved reliability while reducing risk to keep your teams and communities safe
Streamlined end-to-end operations driving high-volume, high-quality production
GE Digital software is the backbone of modern plant operations
Improved reliability, increased availability, and reduced O&M costs
AI/ML to make your gas turbine's fuel and air controls smarter
Increase energy production at times of highest demand without costly maintenance adders or adversely impacting the maintenance interval
Inclusive outsourcing services that deliver best-in-class results
Achieve digital transformation
Expert service teams to maximize the benefits from your IIoT software
Reduced costs, lower risk, and faster response times
Analytics to predict future asset and process performance for reduced variability & improved operations
A common network view to ensure integrity, network validity and infrastructure management
Mission critical software to better operate, optimize and analyze your work to deliver results
Locate the best partners to meet your needs
Digital transformation acceleration
Technical and domain expertise that complements GE Digital’s industry leading applications
Assistance to accelerate your digital transformation and put your industrial data to work
Deep domain knowledge and technical expertise
Product training, industry education, and rigorous certification programs
More efficient and secure electric grid, greater sustainability and waste reduction
Solutions for today, scale for tomorrow
Increased reliability and reduced reactive maintenance leading to higher efficiency and reduced costs
Using Digital Twin blueprints, GE's Industrial Managed Services team monitors 7,000+ global assets
Understanding of the latest thought leadership that can be applied to your operations
Understand how our software and services help our customers solve today's toughest challenges
Experienced team dedicated to customer success
Success stories and product updates from the world of Electrification Software
Analyst and third-party expert opinions of Electrification Software and our software and services
White papers, product overviews, and other content to help you put your industrial data to work
Experience in leading edge software development and business working with best-in-class leaders
Understand how Electrification software and services helps our customers solve today's toughest challenges
Blog
Automotive manufacturers are among the biggest believers and investors in digital transformation. And yet, the industry still lags in many areas of innovation. Only Tesla is currently among the world’s top 10 most innovative companies, according to a review by the consultancy PwC. A separate review found that almost half of smart factory initiatives are struggling. The next decade will test automotive manufacturers’ ability to adapt as commercial trends such as autonomous vehicles and ride-sharing potentially combine to stunt the growth in vehicles sales and challenge margins.
Digital transformation of auto manufacturing can create new value through increased productivity, greater agility, and greater customer satisfaction. Here are a few ways digital trends will play out for automakers and suppliers.
Automotive companies making the best progress in smart factory initiatives–the so-called “Digital Masters,” invested 2.5 times more in smart factories than those that were struggling, according to Capgemini’s recent report “Automotive Smart Factories.” Most of those successful companies crucially focused on manufacturing intelligence and predictive maintenance. However, for the industry overall, automotive R&D budgets may be reduced—by nearly one-fifth, according to an analysis by the consultancy PwC. The likely reason: they will be directed away from product range to software solutions.
Manufacturing execution systems (MES) have been used in the industry for decades, so automotive companies now have to get more creative in how they leverage the data to make better decisions and improve process reliability. For example, Tata Motors uses MES from GE Digital to ship Range Rovers, Land Rovers, and Jaguars in kit form to a site in Brazil, for later assembly. The variety of vehicle options available to customers creates a complex process that must be performed with great accuracy that is achievable using GE Digital’s MES. Tata is now expanding the solution to other global facilities. The improvement in execution results in greater output and greater satisfaction for customers.
Auto manufacturer Volvo has also begun to realize the outcomes of implementing our MES solution.
Having reliable software systems to control our output is very important. We made our first implementation of this technology in China. Then we brought the technology to Sweden, used the learnings from implementing MES in our China plant and challenged ourselves to improve how we work, prioritize and bring the solutions to production. This has really been successful and the team from GE Digital have been with us at every step of this journey – we took one step together, saw the results, then took another step. It is an interesting journey – and it is far from finished!
Monica Gustafson - Volvo Engines
The benefits of HMI/SCADA solutions for auto manufacturers are well established, but the next generation of software is improving business outcomes through new technologies and standards. Fourth generation HMI/SCADA reduces the time it takes to navigate, find critical data, and get to the root causes of alarms. That’s due, in part, to simplified screens that improve visualization and help operators identify alarms, reducing the time to action. The automaker Subaru, for example, has been using iFIX to optimize operations and meet a goal of zero downtime.
Tracking the real-time performance and health of assets, and being strategic about how and when to service them, makes them as reliable and available as economically possible. This allows automotive manufacturers to limit unplanned downtime while decreasing potential failures through predictive maintenance. In an industry survey, Capgemini found that 80% of companies considered “Digital Masters” used manufacturing analytics while two-thirds implemented predictive maintenance. More asset uptime translates to more product and greater reliability.
Shrinking the design and prototyping phase of product development is one key way to differentiate from competitors. Additive manufacturing, popularly known as 3D printing, has gotten its foot in the door with automotive through prototyping. This has reduced the time it takes to validate designs. Increasingly, though, additive is moving into tooling and parts production to reduce time, cost and waste on the floor. The market is projected to exceed $6 billion by 2022. The advent of additive promises to increase product innovation by eliminating the constraints of traditional manufacturing processes, according to the report “3D opportunity in the automotive industry” by the consultancy Deloitte. It can also transform the supply chain by cutting down on lead time, inventory costs and allowing for decentralized manufacturing.
Ultimately, smart automotive manufacturers have the potential to increase productivity by 30% from 2023 annually, according to Capgemini research. That will result in an additional $160 billion in productivity gains industry wide, which translates to $5 billion for each of the top 10 automakers. But automotive manufacturers can only realize these gains if they take the right steps in a digital transformation journey and modernize their industrial software capabilities.
Are you ready to accelerate your digital transformation journey?
Putting industrial data to work.
GE Digital is a leading industrial software company - transforming how our customers solve the toughest challenges by putting industrial data to work. We bring simplicity, speed, and scale to our customers' digital transformation with industrial software that delivers breakthrough business outcomes. By partnering with our customers to transform industry, our software is enabling power-generating assets to be more efficient and reliable, the electrical grid to be more secure and resilient, flights to be more efficient, and manufacturing to be smarter and reduce waste.
Industrial Internet at Work is a new video series from GE Digital that takes an in-depth look at how automotive companies can accelerate their digital transformation and remain competitive through the disruptive changes that are shaping the industry.
Watch on-demand and hear automotive industry experts from Capgemini, GE Additive, and GE Digital discuss the current state of the automotive industry and the biggest trend lines that are influencing it, as well as how to leverage the right industrial applications to help your company capitalize on the upcoming disruptions.