Achieve business outcomes that matter
Measure, manage, and operationalize your sustainability goals – including decarbonization, energy resources management, and reduced WAGES.
Achieve operations visibility and AI-based optimization, linking plant-floor actions to your enterprise sustainability initiatives.
A system of record to automate accurate GHG data collection, provide valuable insights, and identify ways to reduce carbon emissions
One modular solution to connect, see, control, and optimize DERs from a technical and an economic standpoint
Reduced operational costs and risks using Digital Twins, machine learning and predictive models
Increased network reliability
Advanced analytics to predict future asset and process performance for reduced variability and improved operations
Optimized asset performance to reduce risk and improve safety, reliability, compliance, and efficiency
Optimize assets and processes – from plant-level operations to the enterprise – with self-service process analytics software.
Minimized potential impact of anomalies
Comprehensive visibility of asset health for rapid situational adjustments with quality information
Streamlined mechanical integrity solution to reduce risk, maintain compliance and optimize resources
Develop, implement, maintain, and optimize asset strategies to effectively balance cost and risk
Operational visibility and analysis to reduce asset failures, control costs and increase availability
Performance Intelligence with APM Reliability is your partner in meeting your plant and fleet performance goals.
Predictive analytics software, helps prevent equipment downtime by detecting, diagnosing, forecasting & preventing emerging failures.
The AI-powered product automatically explores the space of operation of gas turbines, builds a machine learning model, and continuously finds the optimal flame temperatures and fuel splits to minimize emissions
BoilerOpt works within existing plant technology to improve boiler productivity and air-fuel ratios in a closed-loop system
Pre-built templates for equipment health monitoring, asset strategies, and process workflows
Operator rounds efficiency and operational impact
Secure and scalable data connectivity, analytics, and application services
Services and solutions to reduce vulnerability and identify, detect, prevent and protect
Turnkey solutions to reduce vulnerability and identify, detect, prevent and protect assets and systems
A globally recognized benchmark for procurement of OT secure products.
Strengthened device security across the development lifecycle
Informed decision making with data and insights from across the enterprise
Native cloud service for a data historian.
Safe and secure management and orchestration of the distribution grid
Network-level optimization with high-performing distribution power applications
Overcome foreseeable load variations
Minimized disruption of service even in extreme weather conditions
Effective management and orchestration to unlock the power of renewables and DERs
Increased output and energy production at times of highest demand
A common network view to ensure electrical integrity, network validity and infrastructure management
Accurately model your asset network, support traceability, help assure data completeness, & support integrity management
End-to-end network connectivity modeling and data workflow management
Software designed to help grid operators orchestrate the grid
Increased efficiency and reduced costs
Secure-by-design connectivity and certification management, and faster operator response
Faster operator response and increased efficiency
Centralized visualization and configuration, digitized processes and intelligence
Full visualization and control seamlessly across devices, including phones, tablets and desktops
Best practices and proven deployment learnings
In-depth understanding of how GE Digital software can help your operations
Holistic performance management for today’s connected enterprise
Management of fast-moving processes as well as slower moving, labor-intensive jobs
Cost savings with improved manufacturing overall equipment effectiveness
Batch automation, regardless of the underlying equipment
Data analysis for quick identification of defects and better optimization of processes
Unified manufacturing data from disparate systems to better meet changing consumer demands
Procedures managed in an electronic format for consistency and predictability
Optimized production with better planning
Improved throughput with greater efficiency and lower costs
Materials to help you better understand GE Digital software and its robust functionality
Integrated solutions for improved efficiency and sustainability while supporting business growth
Energy management for the zero carbon grid
Reliable mobilization of network assets to ensure maximum transmission of energy from multiple sources
Integrated solutions suite for energy market management
Decentralized data collection, data volume handling, and remote management
Getting the most benefit out of digitization and industrial IoT
Services that deliver best-in-class results
Rapid digital transformation wins based on industry-proven value cases and ROI
Best practices for your industrial processes to help build and maintain operational resilience
GE Digital’s expert service and support teams create value and deliver on business objectives
Expert service and support teams to maximize the benefits from your IIoT software
Improved efficiencies, optimized production and quality and reduced unplanned downtime
Increased reliability and availability, minimized costs, and reduced operational risks
Increased value from your equipment, process data, and business models
The cornerstone of your journey to operational excellence
Operational excellence including improved reliability, reduced costs and managed risk
GridOS, the first grid software portfolio designed for grid orchestration
Reduced operational costs and risks using predictive models
Enhanced overall situational awareness
Field-connected operations and management
One modular solution that enables grid operators to connect, see, control, and optimize DERs from a technical and an economic standpoint
Operational efficiency and reduction in build costs while meeting regulatory regulations
Reduced operational and new build costs and improved field inspection productivity
A holistic picture of the grid, reducing cost and complexity from traditional inspection approaches
Optimized operations to best meet changing consumer needs
Reduced variability and improved operations.
In-depth understanding of our software and its functionality
A clear a path to operational transformation
Maintain consistent quality and reduce cost per ton
Optimized costs and improved reliability while reducing risk to keep your teams and communities safe
Streamlined end-to-end operations driving high-volume, high-quality production
GE Digital software is the backbone of modern plant operations
Improved reliability, increased availability, and reduced O&M costs
AI/ML to make your gas turbine's fuel and air controls smarter
Increase energy production at times of highest demand without costly maintenance adders or adversely impacting the maintenance interval
Inclusive outsourcing services that deliver best-in-class results
Achieve digital transformation
Expert service teams to maximize the benefits from your IIoT software
Reduced costs, lower risk, and faster response times
Analytics to predict future asset and process performance for reduced variability & improved operations
A common network view to ensure integrity, network validity and infrastructure management
Mission critical software to better operate, optimize and analyze your work to deliver results
Locate the best partners to meet your needs
Digital transformation acceleration
Technical and domain expertise that complements GE Digital’s industry leading applications
Assistance to accelerate your digital transformation and put your industrial data to work
Deep domain knowledge and technical expertise
Product training, industry education, and rigorous certification programs
More efficient and secure electric grid, greater sustainability and waste reduction
Solutions for today, scale for tomorrow
Increased reliability and reduced reactive maintenance leading to higher efficiency and reduced costs
Using Digital Twin blueprints, GE's Industrial Managed Services team monitors 7,000+ global assets
Understanding of the latest thought leadership that can be applied to your operations
Understand how our software and services help our customers solve today's toughest challenges
Experienced team dedicated to customer success
Success stories and product updates from the world of Electrification Software
Analyst and third-party expert opinions of Electrification Software and our software and services
White papers, product overviews, and other content to help you put your industrial data to work
Experience in leading edge software development and business working with best-in-class leaders
Understand how Electrification software and services helps our customers solve today's toughest challenges
Respond even faster through early notifications
Continuously improve trend identification and data analysis
Reduce costs by pinpointing parameters to analyze
Pasching
Life Sciences and Pharmaceutical
CIMPLICITY
Proficy HMI / SCADA, Proficy Historian
GE Healthcare Life Sciences recently boosted its capacity for producing a critical material used to make life-changing therapies. The tenfold annual capacity increase for powdered cell culture media at its Pasching, Austria facility strengthens supply to biopharmaceutical companies in Europe. These companies produce biologics, including vaccines and monoclonal antibodies to treat cancer, now the world’s fastest-growing class of medicines.
The Pasching expansion is part of a $17 million USD investment to create state-of-the art facilities for cell culture media production. In addition to increasing capacity at GE’s Pasching and Logan, Utah sites, the investment fuels updates to modernize and digitize production for continuous improvement. Consistent with these goals, the new Pasching production suite also has a new digital solution that streamlines environmental monitoring.
Manufacturing cell culture media, the nutrients for cells that are used to produce biopharmaceuticals, is a complex process. Different formulations enriched with amino acids, vitamins, fatty acids, and lipids have been created to optimize the growth of a wide range of cell types. The production process, including the environment, must be precise to minimize variations that could affect cell growth in the biologic manufacturing process.
With continuous improvement in mind, the Pasching team aimed at boosting visibility of the environmental parameters (temperature, pressure, humidity, etc.) in the production area. The team wanted real-time notifications on multiple devices, allowing maintenance or engineering staff to respond even more quickly to changing parameters during the production run. It also wanted to improve the ability to identify trends and analyze data proactively. During the planning phase for the expansion, the team broadened the project scope to also include the implementation of a new monitoring system fitting these requirements.
“At GE Healthcare, we continuously aim at improving the quality of finished goods. As a life science company, we have very strict requirements on each supplier we choose. That’s why only the high-quality technologies can be used in our initiatives,” says Florian Zocher, GE Healthcare Pasching Manufacturing Program Manager. “And then, when we started our production extension, the natural choice was GE Digital, as a reliable software editor and solution provider. It was not the first project with GE Digital and after this huge success it won’t be the last”.
We needed an experienced partner with deep knowledge, who can provide GE-like level of services—therefore we have selected ProKSE.
Luca Galiotto - GE Digital project lead
GE Digital partnered with ProKSE GmbH (Germany) to implement CIMPLICITY to allow Pasching staff to react even more quickly to changing parameters before production was completed.
“CIMPLICITY, a core component of the solution, allows us to fulfill the requirements using maximum standard functionality of the software,” indicated Maria Dudorova, ProKSE GmbH technical lead. “This means reduced TCO for the end customer”.
CIMPLICITY’s situational awareness technology, combined with an advanced notification system (via email and SMS), allows maintenance or shift leaders to receive notifications quickly. These alerts indicate the exact location of the environmental parameter in question and identify the cause. The notifications can also be received on multiple devices, including displays on the shop floor, desktop computers, and mobile devices. So, the right information is delivered to the right people at the right time.
Proficy Historian from GE Digital also enabled the quality department to visualize trends and then create the appropriate analysis. To provide greater visibility, plant floor data was collected from PLCs and reliably stored in the Historian server—preventing data loss in case of disconnection.
“The security aspects such as electrical signature, single sign on and audit trail were very important for us because we must follow the industry regulations – 21 CFR, for example,” says Stefan Seyerl, GE Healthcare Pasching Digitalization Specialist. “Since being involved in the project, I am contented not only with how the proposed solution fits our requirements, but with how GE Digital and ProKSE worked for us.”
To provide this high level of visibility, plant floor data was collected from PLCs and stored in Historian. The built-in features of redundant collectors, used for this aim, prevent data loss in case of disconnection between the PLC and the plant Historian server.
With GE Digital’s industrial applications, the Pasching facility personnel now have a powerful tool at their fingertips. They can select one parameter on a specific display to see and analyze the data in real time. This not only saves time and cost, but reduces waste and rework as well. The solution also allows Pasching staff to:
In the future, the team at the Pasching facility is planning not only to implement this solution in new areas, but also to update existing environments.
CIMPLICITY and Historian provide the highest flexibility in their implementation as well as cost reduction for us. The system is great to work with, which has encouraged us to expand the system further and to include new machines and areas over time.
Stefan Seyerl - GE Healthcare Pasching Digitalization Specialist
Learn more about CIMPLICITY from GE Digital and all of our HMI/SCADA solutions.
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