About Reports

As a supervisor, you can generate OEE and production status reports for selected assets, displayed as a series of cards.

The Reports application enables you to generate OEE and production status reports for selected assets, displayed as a series of cards. You can access the KPI reports and production status of the plant by Department, Production Line, and Production Unit. The application also provides information about Planned vs. Actuals for each KPI.

The OEE reports track production conditions and events that contribute to manufacturing inefficiencies related to downtime, waste, and production throughput. The application automatically tracks OEE by product and order.
Note: To access information about a Production Unit in the Reports application, you must specify the Production Rate Specification attribute for the Production Unit in the Plant Applications Administrator. Else, a message indicating the non-availability of data for the corresponding unit appears in the Reports application. For more information, refer to the OEE: Production Metrics topic in the Proficy Plant Applications Help.

OEE is derived as a product of the following metrics:

OEE = Availability x Performance x Quality
Note: For information about the calculation of OEE parameters for time-based units, refer to the OEE Parameters Calculation for Time-Based Units topic.

When reporting OEE statistics, the following thresholds apply:

Good> 85 percent
Moderate> 50 percent and <= 85 percent
Low<= 50 percent
Note: The maximum value for the KPIs are set to 100% by default. However, you can override this by setting OEE Max Limit Override to true. The OEE Max Limit Override flag allows the OEE cap beyond 100%. When this flag is set to false and the KPI actual value is more than 100%, the value is defaulted to 100% in the chart.

The production status report provides data related to tracking of products and order-completion status (scheduled for production, in progress, or completed).

In the Reports application, in the Show list, you can select one of the following options to generate the corresponding report type:

  • Product OEE: Displays the OEE report for a product. You can expand a row in the search results to compare planned versus actual KPI data for the product as shown in the following image.
    Figure 1. Product OEE Report
  • Order OEE: Displays the OEE report for an order. You can expand a row in the search results to compare planned versus actual KPI data for the order as shown in the following image.
    Figure 2. Order OEE Report
  • Production Status: Displays the status of an order in a shift. You can expand a row in the search results to access more information about the order as shown in the following image.
    Figure 3. Production Status Report
Tip:

You can select , select the NPT check box, and then select Apply to include any non-productive time (NPT) in these reports. For more information, refer to the About Non-Productive Time in Downtime Calculations topic.