Manage Simulations

About Simulations

For a proposed scenario in ASO to be adopted into a strategy in ASM it is necessary to ensure that what the user is viewing in ASM represents the latest scenario data from ASO. The view from ASM is updated automatically each time a simulation is run. If the strategy in ASM does not represent the latest modifications in the proposed ASO scenario the user will be prompted of the need to rerun the simulation. It will not be possible to propose changes to the linked strategy until this is done.

The Run Simulation feature enables the user to exercise the scenarios created in ASO to the defined timeframe. Using a Monte Carlo simulation engine, when complete the user will be presented with a set of results which are based on a most probable outcome within a defined level of confidence. Before a simulation can be successfully run, all mandatory data fields must be fully populated.

About the ASO Simulation Results Workspace

When you run a Monte Carlo simulation, the GE Digital APM system analyzes statistics about cost, performance, and reliability from the iterations of the Scenarios to calculate the simulation results.

The data is presented in the Analysis Summary workspace and the Asset Strategy Optimization Simulation Results workspace for the selected Asset Strategy.

The ASO Simulation Results workspace displays the following information:

Elements

This section displays specific results for the elements that exist in the simulation. The following columns of information are displayed in the grid:

  • Element: Displays a hierarchy that lists the components in the simulation.
  • Failures: The average number of times the selected item failed during the analysis period for all iterations of the Scenario to which it belongs.
  • Downtime (Days): The average number of days that the selected item was out of service due to failures or shutdowns for all iterations of the Scenario to which it belongs.
  • Cost ($): The average total cost of the selected item for all iterations of the Scenario to which it belongs. This includes the cost of any items that belongs to the item, lost production costs, fixed costs, variable costs, action costs, planned or unplanned correction costs, and Resource costs.
  • Action Cost: The total average expended cost due to Planned Maintenance Actions occurring over the simulation period.
  • Lost Production Cost (USD): The average total cost of lost production over the analysis period as a result of downtime for the selected equipment and action.
  • Planned Correction Cost (USD): The average total maintenance cost of planned corrections over the analysis period. A planned correction takes place to mitigate the occurrence of a Risk.
  • Unplanned Correction Cost (USD): The average total maintenance cost of unplanned corrections over the analysis period. Note, An unplanned correction takes place following the occurrence of a Risk.
  • Risk: The total of all Unmitigated Risk values for the simulation period.
  • Environment Risk: The total of Unmitigated Environmental Risk values for the simulation period.
  • Operations Risk: The total of Unmitigated Operations Risk values for the simulation period.
  • Safety Risk: The total of Unmitigated Safety Risk values for the simulation period.
  • Availability (%): The average percentage of the time that the selected item was available and running for the Scenario to which it belongs.
  • Next Failure (Days): The average amount of time, in days, from the analysis Start Date until the next failure occurs for the selected item.


Actions

This section displays specific results for each action that exists in the simulation. The following columns of information are displayed in the grid:

  • Action: Provides a hierarchy that displays the actions that exist in a simulation. The actions appear below the element in the diagram to which they belong.
  • Occurrences: The average number of occurrences of the action from all iterations of the Scenario to which it belongs.
  • Cost ($): The average cost of the action, including any Resources used by the action, for the Scenario to which it belongs.
  • Detected Failures: The average number of potential failures detected in advance by the action. This result is calculated only for inspection and condition monitoring actions, which are the only actions that can detect potential failures.


Resources

This section displays specific results for each Resource that exists in a System Reliability Analysis. The following columns of information are displayed in the grid:

  • Resource: Displays a hierarchy that shows the Resources that exist in the selected simulation. The Resources appear below the Scenario to which they belong.
  • Occurrences: The average number of times the Resource is used during the simulation period.
    Note: For System Resource records in which the Count Occurrences field is set to False, the value in this column will be 0 (zero).
  • Time (Days): The average amount of time, in days, accumulated by the Resource.
  • Cost ($): The average cost accrued by the Resource.
  • Planned Correction Resource Cost (USD): The resource cost incurred while conducting planned maintenance.
  • Unplanned Correction Resource Cost (USD): The resource cost incurred while conducting unplanned maintenance.


By selecting a cell in any of these three sections, you can view more detailed information in the following graphs:

Histogram

While the grids in the Simulation Results workspace display average values, it can be helpful to understand the specific values that were used to calculate the averages. The Histogram Plot shows the distribution of the actual values from all iterations that were used to calculate the average value.

The distribution of the actual values spreads across a series of data ranges, which are called bins and are represented by columns on the Histogram Plot. When an actual value from an iteration falls into a bin, it is included in the associated column. The higher the column is in the chart, the more values have fallen into the bin.

Note: The number of columns that appear in the Histogram Plot is determined by the value in the Histogram Bins field in the root System Analysis record.


Additional values are represented by the following lines in the Histogram Plot:

Optimistic Value: Leftmost gray vertical line in the Histogram Plot. This line represents the lower level of the confidence interval.

Realistic Value: Blue line in the Histogram Plot. This line represents the median value, which is the median value of the values from the iterations of the Scenario.

Note: If the median value falls in between two values, then the larger value will be used as the Realistic value.

Pessimistic Value: Rightmost gray vertical line in the Histogram Plot. This line represents the upper level of the confidence interval.

Trend

While the grids in the Simulation Results workspace display average values, understanding the specific values that make up the average can be helpful as well. The Trend Plot shows the average value for each analysis time interval, as defined by the value in the Time Analysis Type field in the root System Analysis record. If the Time Analysis Type field is set to:

  • Yearly: The Cost Trend Plot will display the Cost Trend for each year in the simulation period.
  • Monthly: The Cost Trend Plot will display the Cost Trend for each month in the simulation period.


Impact

While the grids in the Simulation Results workspace display average values, understanding the values that make up the average can be helpful as well. The Impact Plot shows how the average failure value is calculated as a total of the individual Risk failure averages.

Note: This plot is not shown for the Reliability column in the Elements, Actions, or Resources section.


Important:

If the analysis does not have complete, valid information for the simulation, a message will appear, indicating that the information in the simulation needs to be corrected. The incorrect fields will be highlighted in red until the simulation has been corrected and saved.



Maintaining Synchronization between the Asset Strategy and the Linked Analysis in ASO

When the optimization process is initiated from ASM, the contents of the Asset Strategy are transferred to the ASO module and the strategy in ASM is placed in Simulation mode. An Active scenario and a proposed scenario are then created in ASO.

The purpose of the Active scenario is to retain a visible record of the source strategy in ASO, for comparison purposes, while the proposed scenario provides a copy to be modeled under various proposed changes, the results of which will be shown in the simulation results, and in ASM.

When changes are made to the source strategy in ASM or to the proposed scenario in ASO, these are not immediately reflected in the linked module, i.e., synchronization is not automatic. The contents of the two modules are synchronized each time a Monte Carlo simulation is run.

When a simulation run is initiated all scenarios (Active, Proposed and copies) are subjected to Monte Carlo simulation, for which valid simulation data will need to be added via the scenario grids. If insufficient or invalid data is preventing simulation from running the user is taken to each scenario in turn to complete the necessary data, with mandatory entries being indicated by a red icon and a count showing on the scenario tab in the left navigation pane.

When the simulation run has been completed the contents of the proposed scenario are reflected in ASM, which is placed in a modified state. If initial synchronization, based on the proposed scenario in ASO, has not taken place, or the proposed scenario has been modified in ASO since the last simulation run, the user will not be permitted to make changes to the source strategy in ASM via Risk Analysis. Here the user will be notified on Risk Analysis and Review Strategy pages of the need to rerun the simulation and a hyperlink provided on these pages to initiate the Simulation run.

Note: The above restrictions on modifying a strategy in ASM do not apply to the Risk and Actions pages. Any additions or modifications to actions and Risks will be captured in the Active and Proposed scenarios in ASO when the user selects Run Simulation in ASM. It is important that the hyperlink provided in the Risk Analysis and Review Strategy pages in ASM is used at this point since changes in ASM will not be captured if the Simulation is run from ASO. If the user chooses to run the Simulation from ASO the modified strategy will be overwritten with the simulation results from the proposed scenario before these changes had been captured and run in the ASO Analysis.

Run a Simulation in ASO

Procedure

  1. Access ASO.
  2. In the pane, select Run Simulation.
    Below the Run Simulation button, a progress bar appears, displaying the progress of the simulation.


    Note: Underneath the progress bar, you have the option to end the simulation by selecting
    Important:

    If the analysis does not have complete, valid information for the simulation, a message will appear, indicating that the information in the simulation needs to be corrected. The incorrect fields will be highlighted in red until the simulation has been corrected and saved.



Rerun an ASO Simulation in ASM

About This Task

When an Asset, System or Unit strategy is in simulation mode the charts in the Risk Analysis and Review Strategy pages reflect the results of the last simulation for the proposed scenario in ASO, in turn derived from the strategy in ASM. Any changes to the strategy will therefore render the chart views out of date and it will be necessary to rerun the simulation to update them.

Procedure

  1. Access the ASM Overview page.
  2. Select an asset strategy that has been optimized.
    Note: When making changes to an Asset Strategy, the changes will only be reflected in the linked optimization scenarios when the simulation has been rerun.

    The Strategy Details workspace for the selected asset strategy opens.

  3. As needed, modify the asset strategy, and then select
  4. In the pane, select the Review Strategy tab.
    The Review Strategy workspace appears.


  5. At the top of the workspace, underneath the name of the strategy, a message appears, indicating that the values for the simulation have been modified.
    To rerun your simulation, select Run Simulation.
  6. In a new tab, the ASO Analysis Summary appears, and the simulation automatically runs.
    Important:

    If the analysis does not have complete, valid information for the simulation, a message will appear, indicating that the information in the simulation needs to be corrected. The incorrect fields will be highlighted in red until the simulation has been corrected and saved.