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3D Printing

Adding It Up: This Factory Is 3D-Printing Arm-Sized Metal Parts For The World’s Largest Jet Engine

Yari Bovalino
Brendan Coffey
May 04, 2019

Nestled in the rolling hills of the Po Valley, the small town of Cameri looks like a postcard Italian village, complete with a classic piazza surrounded by traditional-style buildings and a church. It’s a startling contrast, then, that less than a mile from the center of this village sits a major hub of aerospace innovation, anchored by one of largest 3D-printing factories in the world. Operated by Avio Aero, a GE Aviation company, the plant makes the arm-sized blades for the GE9X engine, the world’s largest jet engine.

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Future of Flight

Mad Props: Why GE’s New Catalyst Turboprop Engine Is Turning Heads

Tomas Kellner
March 27, 2019

When you first see it, GE’s new Catalyst turboprop engine looks a little like a piece of captured alien technology. Strapped to a metal bed inside a concrete hangar on the outskirts of Prague, the gray metal machine bristles with some 500 silver cables connected to external and internal sensors.

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3D Printing

Small Dog, New Tricks: How This Vet Is Straightening Pups’ Legs With 3D-Printed Parts

P D Olson
January 16, 2019

Lucca, a sandy-colored, 1-year-old shih tzu, is undeniably cute — thanks in part to the tiny legs he trots about on. But one of those legs was also a source of potentially lifelong discomfort for the pup. Lucca grew up with a deformed lower leg, a condition often found in smaller dogs, including shih tzus and dachshunds: Two bones in his front right leg developed at different rates. When one stopped growing prematurely, it acted like a bow string, causing the other to twist and bend.

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3D Printing

The 3D-Printed Age: Why This Futuristic Ohio Factory Is Proving Mark Twain Wrong

Tomas Kellner
November 30, 2018

Mark Twain allegedly claimed that when the end of the world came, he wanted to be in Cincinnati “because it’s always 20 years behind the times.” The quip is funny, but his strategy to ride out Armageddon in the Queen City would backfire today. A case in point is GE’s Additive Technology Center located along Interstate 75 as it bisects the northern suburb of West Chester Township. From the outside, the building looks like many of the low, gray boxes in this industrial area.

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2018 GE GIB: The Potential of Additive in Malaysia

November 29, 2018
The 2018 GE Global Innovation Barometer (GIB) highlights the most exciting innovations and opportunities emerging in the international business landscape. If adoption across industries continues at today's rate, McKinsey estimates that additive manufacturing could contribute as much as US$250 billion to the global economy by 2025.
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3D Printing

Transformation In 3D: How A Walnut-Sized Part Changed The Way GE Aviation Builds Jet Engines

Amy Kover
November 19, 2018
A jet engine fuel nozzle doesn’t look like much. Shaped like a water faucet perched atop two stubby legs, it resembles a forgotten piece of plumbing equipment small enough to hold in the palm of a hand. Few would ever guess that this unimposing object is among the most disruptive pieces of technology in GE history — one that gave rise to the world’s best-selling commercial jet engines, ignited a new GE business unit and showed the world just what 3D printing can do.
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additive manufacturing

The Devil Is In The Details: How GE Found A Way To Bring 3D Printing To Mass Production

Tomas Kellner
October 03, 2018

3D printing has rightfully gotten a lot of buzz because of the marvels it can do. Also known as additive manufacturing, it has opened new paths for designers to create custom shapes that were previously too expensive or downright impossible to make. The technology's potential is enormous, but GE engineer Peter Martinello offers a dose of perspective. “This is true if you have to print just one part,” he says.

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Australia’s biggest 3D printing education program

Jane Nicholls
August 17, 2018
Additive manufacturing—3D printing to most of us—is changing the world one innovation at a time, and moving so fast that it’s a challenge for industry to keep up, let alone education curriculums, not renowned for their agility. It’s essential to foster a strong base of knowledge in 3D printing for the workforce of tomorrow, when being across basic design thinking, data analytics and coding will be considered as essential as reading, writing and arithmetic have been for previous generations.
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3D Printing

Before These Parts Are Fit To Print: This Virtual Factory Software Takes 3D Printing Inside The Computer

P D Olson
July 12, 2018

You probably wouldn’t print a letter without carefully composing and editing it on a computer screen first. So it’s fitting that as companies embrace 3D printing, their workers are spending a lot of time on their computers making sure the parts they want to print come out right. And just like writers need a good word processor to keep track of their changes, industrial designers need sophisticated software to run simulations as they perfect their parts.

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Innovation

The Network Effect: This Innovative Partnership Helps New Ideas And Talented Engineers Take Flight

Yari Bovalino
June 21, 2018

Few places illustrate the rapid evolution of 3D printing better than Avio Aero’s gleaming box of a factory in Cameri, a small town near Milan in northern Italy. The plant is filled with 20 sleek, black 3D printers, each the size of an armoire.

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