Whether your facility produces paper packaging, oil & gas, or metals products, we understand that controlling your total operating costs is paramount to maintaining a healthy bottom line.

That said, we recognize that there are some hurdles when it comes to cost that are simply beyond your control—one of them being economic inflation.

The question is, what areas of your industrial plant operating costs can you look to in compensating with cost-saving strategies when inflation hits? That’s where our Steam Power team can step in and help.

How is inflation impacting industrial plants?

Through the first half of 2021, the U.S. inflation rate hovered at ~5%, twice as high as the levels we’ve seen in recent years. In Canada, the overall rate is far lower at ~1.7%, but also represents nearly twice the rate vs. 2020, and is projected to continue rising through 2023. And across Latin America, a 2021 midpoint inflation rate of more than 7.2% is also a notable increase from its prior year levels. Undoubtedly, you’ve likely already felt the pricing effects of these statistics on your raw materials, fuel and various other contributors to your operating costs. So, let’s turn back to one business cost you do have more control over… what it takes to maintain your facility’s power equipment and minimize your downtime from production.

*Statistics as of 8/14/2021

Reduce the cost of parts for your industrial plant

We understand that your most common services needs revolve around wear and tear with parts. Our industrial plant service offerings provide you with options when your parts need attention… whether it’s related to a planned outage or an emergency event. In either case, if your economics suggest a simple replacement is the best choice, our supply chain can step in and get what you need to your doorstep… fast. Even in cases when an unplanned part need emerges, we strive to deliver a customer quote within 24 hours. In other cases, our engineers can scope out a cost-effective repair solution—some of which can be done on site, that saves the time and money of investing in a new part.  And perhaps most importantly, the experience our team brings to the table allows us to work with you to pinpoint ONLY the parts you need at any given time to minimize your investment, but still operate safely and reliably.

Helping you adapt as manufacturing capacity needs change

As your market demands and/or business strategy evolve, your plant production capacity needs can understandably shift in response. If this happens, the question becomes: Can you ‘right-size’ your plant equipment to continue operating efficiently?

Should you anticipate a long-term pull back in production demand, we can help identify solutions to adapt your power equipment for more efficient operation. Additionally, when your production runs more cyclically, it puts added stress on your equipment, which can shorten operating life. A large pulp and paper mill in the U.S. reached out to us for a major overhaul with new high-pressure section steam path components to derate their GE industrial steam turbine from 60 to 28 MW. They saw a performance improvement of ~6 MW in their main operating point on the same steam supply, and significantly reduced their water treatment costs due to a lowered demand for de-superheating. 

Conversely, if your production needs are ramping up in a sustained way, similar technologies can be applied to help ensure you can maintain efficient fuel use and make the most of parts life when you’re operating around the clock. Our upgrade packages include reliability solutions, power uprates and redesigned turbines for revised flows. Solutions applying bucket and nozzle design innovations can also increase baseline efficiency, as well as steam path replacements to offset performance degradation. 

Cost savings from monitoring your industrial plant's assets

One of the beauties of software technology is the predictive ability it can deliver. The best example of this in action for a plant like yours is a monitoring & diagnostic (M&D) service we’ve developed specifically for industrial operations. M&D technology gives you the power to see operating issues on the horizon; this could be abnormal vibration on a specific part or a broader system anomaly that may not be detected by operators or standard monitoring equipment. Our engineers can apply analytics to many millions of hours of fleet operating data to pinpoint potential impacts—such as a forced shutdown or a cascade of equipment damage—that similar anomalies seen in the past have caused if not addressed. M&D is a great example of how a small investment can deliver significant ROI in both the short and long term. Learn more about our industrial M&D service. 

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Drawing on our advanced service solutions, GE’s full range of service help to better the overall performance of your existing steam turbine portfolio.

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