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Jet Engine Bracket from Indonesia Wins 3D Printing Challenge

December 11, 2013

A jet engine bracket designed by M Arie Kurniawan, an engineer from Salatiga in Central Java, Indonesia, came in first place in a global 3D printing challenge held by GE and the open engineering community GrabCAD. Kurniawan will receive $7,000 in prize money. GE and GrabCAD also selected seven other design winners who will divide the balance of the $20,000 prize pool.

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Meet the Makers: 3D Printing Design Challenge Finalists Have Global Roots

September 17, 2013
The maker movement is a big community of students, manufacturing enthusiasts and hobbyists using cutting edge tools and design software to find better ways to make things. In the U.S., they meet in TechShop workshops and flock to Maker Faire fairs to innovate and exchange ideas. But the results of GE’s latest manufacturing challenge show that the movement resonates far beyond America’s borders. It is an international affair.
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Mind Meld: Where Edison Meets the Wright Brothers

August 20, 2013
Above, GE’s latest jet engine, LEAP, uses parts made from revolutionary materials called ceramic matrix composites, or CMCs. The ceramic can handle the punishing forces inside a jet engine at temperatures as high as 2,400 degrees Fahrenheit. Since CMCs are also a third lighter than conventional alloys now used to make jet engine parts, they can shave hundreds of pounds from a jet engine and reduce fuel burn. GE developed the LEAP in a joint venture with France’s Snecma called CFM International.
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Make Your Move: Makers Respond to GE 3D Printing Challenge, Send 100s of Designs

July 22, 2013

The Maker Movement is a vast and diverse community teeming with passionate hobbyists and DIY entrepreneurs energized to build new products and open their designs to others to improve upon them. They share an infectious innovative ethos that anybody can learn from.

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Joined at the Hip: Where the 3-D Printed Jet Engine Meets the Human Body

July 01, 2013

Todd Rockstroh has spent the last decade on manufacturing’s vanguard, using lasers to “print” nozzles and other complex jet engine parts from bits of superalloy dust. Despite enormous progress, this process, which is called 3-D printing, remains a tricky terrain. Rockstroh, who is a laser processing expert at GE Aviation in Cincinnati, Ohio, has been working to eliminate as many unknowns as possible, starting with the material. “When we designed the nozzle, we wanted to make it from an alloy that was mature, well known and thoroughly tested, nothing exotic,” he says.

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The Right Stuff: New GE Advanced Manufacturing Plant to Make Next-GenCeramic Parts for Jet Engines

June 17, 2013

People have been using ceramics to store food, drink tea, and tile their homes for millennia. But GE engineers recently upped the ante and started putting high-grade ceramics inside jet engines.

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The Finest Print: GE Challenges Innovators to Design Jet Engine Parts, Print in 3D Complex Healthcare Components

June 11, 2013

Many people still struggle with the idea of “printing” things by adding one layer of material on top of another, but Michael Idelchik, who runs GE’s advanced technologies research, is already talking about “printing large portions of jet engines.”

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Big Data Meets 3-D Printing: Big Data to Monitor Laser-Printed Jet Engine Parts

June 04, 2013

Even in the lofty world of aerospace components, GE’s new 3-D printed jet engine fuel nozzle is a rare bird. Workers build it as a single piece by welding together bits of super alloys dust with lasers. The new nozzle is 25 percent lighter and as much as five times more durable than the current nozzle made from 20 different parts.

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The X Factor: The GEnx is Turning 10

May 23, 2013

Tom Brisken smiles when he sees his jet engine roar down the runway, but it is the smile of a long-distance runner at the end of a marathon. Brisken spent the last decade developing GE’s most advanced large jet engine, the GEnx, as the general manager in charge of large aircraft customer strategies at GE Aviation, and the path to technological breakthrough wasn’t always clear. “There for a while we were biting our nails,” he says.

Thaddeus Burns: IPR: The Backbone of U.S. Advanced Manufacturing

Thaddeus Burns GE
February 21, 2013
Advanced manufacturing represents the future of the American economy if we embrace it.  Powered by intellectual muscle, advanced manufacturing demands constantly reinventing the way we make things.  The regular deployment of new and disruptive technologies into the supply chain will optimize resource use.  Tomorrow, we can expect to see spare parts fabricated on demand using 3D printing and factories that take their cues from real-time analysis of “big data” from customer operations.
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