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How GE Is Helping Build America’s 1st Offshore Wind Farm

Timothy Brown
March 18, 2016
New wind farms added more than a quarter of total new power generation capacity in the United States between 2010 and 2014, reaching 75,000 megawatts at the end of last year. No other country with the exception of China has more. But the race is on.
Despite America’s abundance of coastline, its wind farms spin exclusively on shore. But that’s about the change. America’s largest wind turbine manufacturer, GE, just finished the installation of the platforms that will support the first offshore wind farm in the United States. The wind farm, built by Deepwater Wind and located three miles off the coast of Block Island, Rhode Island, is scheduled to come online at the end of 2016 and generate 125,000 megawatt-hours of electricity. That’s enough to meet 90 percent of Block Island’s power needs.

On Friday, GE will celebrate the milestone at a plant in the Port of Providence, where it will assemble the towers for the wind turbines. Rhode Island Governor Gina Raimondo, Deepwater CEO Jeffrey Grybowski and Anders Soe-Jensen, CEO of GE Renewable Energy’s Offshore Wind Activity will be present.

136244-Original-TransportingofHaliade1506MWoffshorewindturbinenacelleonliftboat-20131008Haliadenacelleloadingboat4 Top: An offshore wind farm with a Haliade wind turbine in the North Sea. Above: Parts of a Haliade rotor are heading out to sea in Europe. Image credit: GE Renewable Energy

But a lot of the action is already taking place on the other side of the Atlantic. The wind farm will use five huge Haliade wind turbines, which GE acquired with Alstom last fall and manufactures inside a new plant at the mouth of the Loire River in Saint-Nazaire, France. Each Haliade can generate 6 megawatts, enough to power 5,000 American homes and save 21,000 tons of CO2 during the turbine's life cycle. The turbine has a 150-meter diameter rotor that sweeps over an area large enough to fit nearly two Airbus A380 double-decker passenger jets.

The Saint-Nazaire factory opened in 2014 and currently employs 170 people. Besides the Haliades, they also make turbine nacelles – the casings that shelter the power generation equipment on top of the tower - and generators.

The first Haliade produced by GE has just left the factory for Denmark, where it will be installed on the Osterild site operated by the utility EDF EN. The utility will use 238 GE offshore wind turbines for its three French wind fields in Saint-Nazaire, Courseulles-sur-Mer and Fécamp in total.

Workers in Saint-Nazaire will also make the five Haliades for the Block Island wind farm in the U.S., as well as 66 Haliades for the Merkur, a large offshore wind project in Germany.

_AND3831 The first GE Haliade nacelle left St. Nazaire this week. Image credit: GE Renewable Energy

But there is more. GE is also offering wind farm operators access to the “GE Store,” which allows the company to quickly share knowledge, technology and innovation across its businesses. Deepwater Wind, for example, is pursuing battery storage from Current, a startup "powered by GE," for its proposed 90MW, 15-turbine Deepwater ONE – South Fork project for Long Island, New York. The battery solution will stabilize the grid and maximize utilization of the energy provided by the offshore wind turbines.

Haliade 150 factory St Nazaire France The Haliade generator at GE's factory in St. Nazaire, France. Image credit: GE Renewable Energy

Batteries solve one of the key challenges currently facing renewable energy producers. It allows them to store excess power generated when it’s really windy and release it during peak demand. “This solution will help the South Fork meet its energy needs in an affordable and sustainable way,” says Pratima Rangarajan, general manager of storage for Current.

Power transmission from the sea onshore presents another hurdle. That’s where GE’s Energy Connections business comes in. Connecting offshore wind farms to the grid requires the installation of an offshore electrical substation. The unit's high voltage direct current (HVDC) lines can efficiently transmit power over long distances of 50km or more. 

The 900 MW DolWin3 HVDC project in the German North Sea is a great example of this. As part of this project, GE recently installed a pair of advanced transformers manufactured at its Mönchengladbach, Germany, for use in the onshore substation. Each transformer, equipped with a tap changer, allows the operators to level out voltage fluctuations and keep power flowing even if one transformer goes off-line.

Take a look at the list of offshore technologies in our infographic:

5GE Store _ Wind Farm