Live Outage
GE has implemented a new approach to outages called Live Outage, which was developed along with experts from the field to improve the field execution experience for our customers.
The latest in GE’s outage services offerings, Live Outage is a weatherproof, touchscreen-based, digitized platform that replaces a more antiquated, paper-based approach. This not only reduces the risk of mistakes or rework, it also speeds up the outage process for customers, helping them get back in business more quickly.
15+
Live Outage pilots successfully completed at power plants to help ensure flawless operation
Up to 120
more Live Outage implementations planned for 2022
20
tablets and two large kiosks used at each site
Live Outage combines GE’s proprietary outage procedures and processes with mobile digital technology, replacing the former paper-based field execution method. This new approach includes:
Before Live Outage, outage execution was reliant on an onsite trailer, filled with piles of paper procedures and drawings. Now, instead of maintaining historical, paper-based documentation, the knowledge is fully digitized and enables real-time feedback and improvement with progress tracking.
Live Outage platform is shifting lean to the front lines of Gas Power. We’re implementing Live Outage to:
To begin introducing this program widely, we piloted Live Outage for select gas turbines throughout the 2021 fall outage season across 7F gas turbine locations in North America. Our goal is to scale it to include all F-class units globally and all other GE technologies in the coming years.
We are seeing a reduction in outage time of about 20%—and sometimes as much as 40%—as a result of our standard outage scope (open, clean, and close). For example, we went live with 7F in January 2022, and focusing on standard scope, we removed 24% of the total outage time. We are looking to increase that number, and throughout 2023 our goal is to expand the total outage scope beyond the standard scope.
Live Outage (LO) is web-based. Customers and field service engineers can access LO through a web interface, and all the data is stored on the cloud. When onsite, the site team accesses the LO application on dedicated devices that are connected to the Internet. The LO platform was custom-made for GE, and we have made a substantial investment in security architecture to make sure the system is protected and performs well.
Live Outage is not connected to any customer system. As part of our connectivity system Live Outage includes an entire separate, cell-based system that connects to the towers, so our system an island from the customer’s power plant.
Live Outage is being rolled out globally, starting with 7F gas turbines. We added 9F at the beginning of this year, and will be adding 7E, 6F, and D11 later this year. Looking ahead, we will be 9E, 6B, H-class and legacy Alstom (GT24,) units sometime next year.
The only site requirement for Live Outage is internet access.
Our best results on a hot gas path (HGP) in NAM was 13-14 shifts LOTO-to-LOTO, and the average is about 16 shifts. For a major inspection, best in class is about 23 shifts with the average still quite a bit higher.
Live Outage currently focuses on HGPs, major inspections, and C-inspections, but we intend to apply LO to callouts as well. Live Outage will apply to both transactional (TX) customers and those who have long-term service agreements (LTSA) with us. There is no additional fee for LO, as it’s our new standard for outages going forward.
The LO process includes shift turnover notes, so it could eventually take the place of that daily review / update for the customer and site team.
We can provide customers with access to certain reporting information, real time schedule statuses, customer-related stop work events, suggested improvements, and approved data sheets.
Live Outage isn’t tied to HMI or the operating system of a power plant, but it can help us to understand the quality and safety failures that occurred during an outage that may have led to the fault occurrence.
The tool allows us to know:
Armed with this information, we have the opportunity to diagnose the fault and prevent it from happening in the future.
No, we are introducing Live Outage to bring added value to our customers—efficiently, safely and with high quality, all while keeping the customer informed. There is no charge for this additional offering, as it’s part of our continuous improvement efforts.
Introducing Live Outage, a system that puts needed manuals, documentation and checklists required to execute work in digital devices, available onsite and on the turbine deck.
outage duration
faster than the average HGP
A customer in the Midwest turned to GE to manage a complex outage to restore its 7FA.03 gas turbines to their previous efficiency and output. GE and the customer worked together to complete an extensive outage to help the utility continue providing power to local residents.
The utility’s four 7FA.03 gas turbines, which are used as peaker units in simple cycle mode, were about to reach their 900 starts limit and needed to be serviced before they could be put back online. The customer provides electricity to close to 7 million residents, so it was crucial to complete the outage quickly—and effectively.
The GE team employed a new outage enhancement called “Live Outage”, which replaces a previously manual process with a more modern one to help improve the safety, quality and efficiency of onsite field execution. As a result of these process and technology improvements, the team was able to complete the outage in just 8 days—6 days faster than the average HGP, with no safety incidents.
Note: Live Outage is currently available at select 7F locations and will be rolled out to all other GE technologies globally in the coming years.