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Measure, manage, and operationalize your sustainability goals – including decarbonization, energy resources management, and reduced WAGES.
Achieve operations visibility and AI-based optimization, linking plant-floor actions to your enterprise sustainability initiatives.
A system of record to automate accurate GHG data collection, provide valuable insights, and identify ways to reduce carbon emissions
One modular solution to connect, see, control, and optimize DERs from a technical and an economic standpoint
Reduced operational costs and risks using Digital Twins, machine learning and predictive models
Increased network reliability
Advanced analytics to predict future asset and process performance for reduced variability and improved operations
Optimized asset performance to reduce risk and improve safety, reliability, compliance, and efficiency
Optimize assets and processes – from plant-level operations to the enterprise – with self-service process analytics software.
Minimized potential impact of anomalies
Comprehensive visibility of asset health for rapid situational adjustments with quality information
Streamlined mechanical integrity solution to reduce risk, maintain compliance and optimize resources
Develop, implement, maintain, and optimize asset strategies to effectively balance cost and risk
Operational visibility and analysis to reduce asset failures, control costs and increase availability
Performance Intelligence with APM Reliability is your partner in meeting your plant and fleet performance goals.
Predictive analytics software, helps prevent equipment downtime by detecting, diagnosing, forecasting & preventing emerging failures.
The AI-powered product automatically explores the space of operation of gas turbines, builds a machine learning model, and continuously finds the optimal flame temperatures and fuel splits to minimize emissions
BoilerOpt works within existing plant technology to improve boiler productivity and air-fuel ratios in a closed-loop system
Pre-built templates for equipment health monitoring, asset strategies, and process workflows
Operator rounds efficiency and operational impact
Secure and scalable data connectivity, analytics, and application services
End-to-end digital solutions reducing costs, empowering crews, and improving the passenger experience
Addressing fuel usage, carbon emissions, airspace efficiency, predictive maintenance, and more
Increased fuel efficiency and reduced waste
Early detection of aircraft and component degradation
Reduced costs related to disruptions
Visualizations and analytics to help airline decision makers identify waste in an airspace
Fuel efficiency reports, helping airlines operate at peak safety and efficiency while reducing their carbon footprint
Operational excellence and improved safety
Outcomes that move your business forward in fuel, safety, and predictive maintenance
Analysis of multiple flights, routes, and assets across years
Reduced environmental footprint
Services and solutions to reduce vulnerability and identify, detect, prevent and protect
Turnkey solutions to reduce vulnerability and identify, detect, prevent and protect assets and systems
A globally recognized benchmark for procurement of OT secure products.
Strengthened device security across the development lifecycle
Informed decision making with data and insights from across the enterprise
Native cloud service for a data historian.
Safe and secure management and orchestration of the distribution grid
Network-level optimization with high-performing distribution power applications
Overcome foreseeable load variations
Minimized disruption of service even in extreme weather conditions
Effective management and orchestration to unlock the power of renewables and DERs
AI/ML energy market recommendations to improve profit for renewables and thermal generation assets
Increased output and energy production at times of highest demand
A common network view to ensure electrical integrity, network validity and infrastructure management
Accurately model your asset network, support traceability, help assure data completeness, & support integrity management
End-to-end network connectivity modeling and data workflow management
Software designed to help grid operators orchestrate the grid
Increased efficiency and reduced costs
Secure-by-design connectivity and certification management, and faster operator response
Faster operator response and increased efficiency
Centralized visualization and configuration, digitized processes and intelligence
Full visualization and control seamlessly across devices, including phones, tablets and desktops
Best practices and proven deployment learnings
In-depth understanding of how GE Digital software can help your operations
Holistic performance management for today’s connected enterprise
Management of fast-moving processes as well as slower moving, labor-intensive jobs
Cost savings with improved manufacturing overall equipment effectiveness
Batch automation, regardless of the underlying equipment
Data analysis for quick identification of defects and better optimization of processes
Unified manufacturing data from disparate systems to better meet changing consumer demands
Procedures managed in an electronic format for consistency and predictability
Optimized production with better planning
Improved throughput with greater efficiency and lower costs
Materials to help you better understand GE Digital software and its robust functionality
Integrated solutions for improved efficiency and sustainability while supporting business growth
Mobile operator access to essential on-site HMI monitoring and control functions
Enable remote staffing, flexible resourcing and centralized monitoring across facilities
Boost worker productivity, automate tasks, keep safety first
Energy management for the zero carbon grid
Reliable mobilization of network assets to ensure maximum transmission of energy from multiple sources
Integrated solutions suite for energy market management
Decentralized data collection, data volume handling, and remote management
Getting the most benefit out of digitization and industrial IoT
Services that deliver best-in-class results
Rapid digital transformation wins based on industry-proven value cases and ROI
Best practices for your industrial processes to help build and maintain operational resilience
GE Digital’s expert service and support teams create value and deliver on business objectives
Expert service and support teams to maximize the benefits from your IIoT software
Improved efficiencies, optimized production and quality and reduced unplanned downtime
Increased reliability and availability, minimized costs, and reduced operational risks
Increased value from your equipment, process data, and business models
Facilitate documentation between airlines and lessors
Reduced costs related to disruptions with real-time visibility
The cornerstone of your journey to operational excellence
Operational excellence including improved reliability, reduced costs and managed risk
GridOS, the first grid software portfolio designed for grid orchestration
Reduced operational costs and risks using predictive models
Enhanced overall situational awareness
Field-connected operations and management
One modular solution that enables grid operators to connect, see, control, and optimize DERs from a technical and an economic standpoint
Operational efficiency and reduction in build costs while meeting regulatory regulations
Reduced operational and new build costs and improved field inspection productivity
A holistic picture of the grid, reducing cost and complexity from traditional inspection approaches
Optimized operations to best meet changing consumer needs
Reduced variability and improved operations.
In-depth understanding of our software and its functionality
A clear a path to operational transformation
Maintain consistent quality and reduce cost per ton
Optimized costs and improved reliability while reducing risk to keep your teams and communities safe
Streamlined end-to-end operations driving high-volume, high-quality production
GE Digital software is the backbone of modern plant operations
Improved reliability, increased availability, and reduced O&M costs
AI/ML to make your gas turbine's fuel and air controls smarter
Increase energy production at times of highest demand without costly maintenance adders or adversely impacting the maintenance interval
Operate from anywhere with secure remote/mobile operator controls
Inclusive outsourcing services that deliver best-in-class results
Achieve digital transformation
Expert service teams to maximize the benefits from your IIoT software
Reduced costs, lower risk, and faster response times
Analytics to predict future asset and process performance for reduced variability & improved operations
A common network view to ensure integrity, network validity and infrastructure management
Mission critical software to better operate, optimize and analyze your work to deliver results
Locate the best partners to meet your needs
Digital transformation acceleration
Technical and domain expertise that complements GE Digital’s industry leading applications
Assistance to accelerate your digital transformation and put your industrial data to work
Deep domain knowledge and technical expertise
Product training, industry education, and rigorous certification programs
More efficient and secure electric grid, greater sustainability and waste reduction
Solutions for today, scale for tomorrow
Increased reliability and reduced reactive maintenance leading to higher efficiency and reduced costs
Using Digital Twin blueprints, GE's Industrial Managed Services team monitors 7,000+ global assets
Understanding of the latest thought leadership that can be applied to your operations
Understand how our software and services help our customers solve today's toughest challenges
Experienced team dedicated to customer success
Success stories and product updates from the world of Electrification Software
Analyst and third-party expert opinions of Electrification Software and our software and services
White papers, product overviews, and other content to help you put your industrial data to work
Experience in leading edge software development and business working with best-in-class leaders
Understand how Electrification software and services helps our customers solve today's toughest challenges
There is a shift occurring in CPG manufacturing that is creating a groundswell of change. Perhaps you feel that Estee Lauder has hit a wall when it comes to operational efficiency. All the obvious changes to your manufacturing production have been made and the last incremental improvements have been squeezed out your systems.
You aren’t alone. Average annual total productivity growth was 2.7% in the five years leading up to the global financial crisis, but it was only 0.7% in the past five years[1]. Lean and ERP productivity efforts at food production plants have maxed out gains. The methods to increase the speed of manufacturing processes have become so fast, the rest of the business can’t keep up with production lines. Now is the time for Estee Lauder to go beyond line productivity and efficiency efforts, and build a foundation for strategic insights that will bring forward the future of the operations.
Why MES matters on the CPG manufacturing plant floor
When it comes to overcoming these operational plateaus, there are three important things to consider. The first, and most obvious is that you can’t further optimize your plant until your processes are visible and under control. Estee Lauder has long had tools to help operators gain visibility, but it may not be sufficient for today’s operational imperatives. Equipment and plant sensors have given way to more sophisticated systems that look beyond the performance of the equipment itself. Manufacturing execution systems, or MES, have entered the market to bridge the gap between automation systems and ERP, giving considerably more visibility to things like Overall Equipment Effectiveness (OEE), operational efficiencies, increased production and throughput, product quality, labor, and work-in-process by tracking, tracing, and conducting analysis. Yet, only 20% of plants utilize a MES system. Using an MES system can be a true competitive advantage for food production at Estee Lauder.
Not having a MES is a serious misstep for CPG manufacturers, especially those struggling with an operational plateau. Visibility into batch and product flow and inventory management, schedule execution, traceability, product genealogy, order execution, quality, efficiency, and root cause analysis leads to benefits such as reductions in order lead time, decreased labor costs, as well as time and cost savings from elimination of paperwork and data entry, reduction of work in process inventory, and increase in machine utilization. And, MES can help Estee Lauder do all of this without needing significant setup or customization.
The second consideration around breaking operational plateaus involves including all areas of your business in the effort to obtain efficiency gains. Operators have been using tools to ensure the line is operating at peak performance and they can quickly identify faulty pieces of equipment, but other areas of the business may not have had the benefit of this level of visibility into their data.
For example, the supervisor needs information to optimize product flow, machine and operator efficiency, and manage safety incidents. The supply chain manager needs to optimize to revenue targets and year to year growth while reducing costs. Operations managers focus on increasing monthly and quarterly manufacturing efficiency and reducing non-value added steps in manufacturing. It is logical to surmise that they use data to manage these things, yet Gartner reports that more than 70% of factory-generated data is unused. Any visit to a manufacturing facility will reveal continued use of paper and manual processes. Changing this paradigm is exactly what can give manufacturing operations an edge. Today’s technology would make it easy to give each person at Estee Lauder access to the information they need to do their job. Coordinating the plant, people, and processes around the usage of data to drive operational efficiency in every area of the business is a powerful cultural shift that can make significant inroads against operational plateaus.
TThe third consideration is the one that has the most potential impact for your Estee Lauder facility. Once you have made processes visible and created a culture of capturing and using data across the business, you have enabled a structure that can highlight what the human eyes cannot see. Today’s powerful analytics have the ability to look across your enterprise data, predict failures, identify root causes, and analyze the interplay of various processes on efficiency. While manufacturers have long been concerned about infrastructure costs and security related to big data, creating a big data environment in the cloud enables Estee Lauder to cost-effectively and reliably transform enterprise-wide data into a usable format for cross plant analysis and analytics.
Powering a new era of CPG manufacturing for Estee Lauder with IIoT
Global visibility powered by MES lends a structured view into manufacturing data, ERP data, and asset data to run analytics and optimize production performance in ways never before possible and is the critical lever that will break the operational plateau.
Estee Lauder can overcome stagnated operations by leveraging a digital approach, one that is more aligned with the level of technology used in other industries. It used to be that there was a barrier for adopting technology tools, but with today’s powerful solutions, like Predix Manufacturing Execution Systems (Predix MES) and Predix Manufacturing Data Cloud (Predix MDC), manufacturers can leverage out-of-the-box capabilities for all areas of business, the time is now to take advantage of the gains doing so will bring. Taking steps to establish a digital culture across the enterprise that leverages MES tools and today’s cloud technology to gain enterprise insight is the formula for doing it.
[1]The Productivity Imperative: Global Economic Outlook 2018–2022, Global Business Policy Council (GBPC) Research Report.
Reach manufacturing excellence through IIoT insights and intelligence. View GE Digital's Proficy Manufacturing Execution Systems demo today.
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