Achieve business outcomes that matter
Measure, manage, and operationalize your sustainability goals – including decarbonization, energy resources management, and reduced WAGES.
Achieve operations visibility and AI-based optimization, linking plant-floor actions to your enterprise sustainability initiatives.
A system of record to automate accurate GHG data collection, provide valuable insights, and identify ways to reduce carbon emissions
One modular solution to connect, see, control, and optimize DERs from a technical and an economic standpoint
Reduced operational costs and risks using Digital Twins, machine learning and predictive models
Increased network reliability
Advanced analytics to predict future asset and process performance for reduced variability and improved operations
Optimized asset performance to reduce risk and improve safety, reliability, compliance, and efficiency
Optimize assets and processes – from plant-level operations to the enterprise – with self-service process analytics software.
Minimized potential impact of anomalies
Comprehensive visibility of asset health for rapid situational adjustments with quality information
Streamlined mechanical integrity solution to reduce risk, maintain compliance and optimize resources
Develop, implement, maintain, and optimize asset strategies to effectively balance cost and risk
Operational visibility and analysis to reduce asset failures, control costs and increase availability
Performance Intelligence with APM Reliability is your partner in meeting your plant and fleet performance goals.
Predictive analytics software, helps prevent equipment downtime by detecting, diagnosing, forecasting & preventing emerging failures.
The AI-powered product automatically explores the space of operation of gas turbines, builds a machine learning model, and continuously finds the optimal flame temperatures and fuel splits to minimize emissions
BoilerOpt works within existing plant technology to improve boiler productivity and air-fuel ratios in a closed-loop system
Pre-built templates for equipment health monitoring, asset strategies, and process workflows
Operator rounds efficiency and operational impact
Secure and scalable data connectivity, analytics, and application services
End-to-end digital solutions reducing costs, empowering crews, and improving the passenger experience
Addressing fuel usage, carbon emissions, airspace efficiency, predictive maintenance, and more
Increased fuel efficiency and reduced waste
Early detection of aircraft and component degradation
Reduced costs related to disruptions
Visualizations and analytics to help airline decision makers identify waste in an airspace
Fuel efficiency reports, helping airlines operate at peak safety and efficiency while reducing their carbon footprint
Operational excellence and improved safety
Outcomes that move your business forward in fuel, safety, and predictive maintenance
Analysis of multiple flights, routes, and assets across years
Reduced environmental footprint
Services and solutions to reduce vulnerability and identify, detect, prevent and protect
Turnkey solutions to reduce vulnerability and identify, detect, prevent and protect assets and systems
A globally recognized benchmark for procurement of OT secure products.
Strengthened device security across the development lifecycle
Informed decision making with data and insights from across the enterprise
Native cloud service for a data historian.
Safe and secure management and orchestration of the distribution grid
Network-level optimization with high-performing distribution power applications
Overcome foreseeable load variations
Minimized disruption of service even in extreme weather conditions
Effective management and orchestration to unlock the power of renewables and DERs
AI/ML energy market recommendations to improve profit for renewables and thermal generation assets
Increased output and energy production at times of highest demand
A common network view to ensure electrical integrity, network validity and infrastructure management
Accurately model your asset network, support traceability, help assure data completeness, & support integrity management
End-to-end network connectivity modeling and data workflow management
Software designed to help grid operators orchestrate the grid
Increased efficiency and reduced costs
Secure-by-design connectivity and certification management, and faster operator response
Faster operator response and increased efficiency
Centralized visualization and configuration, digitized processes and intelligence
Full visualization and control seamlessly across devices, including phones, tablets and desktops
Best practices and proven deployment learnings
In-depth understanding of how GE Digital software can help your operations
Holistic performance management for today’s connected enterprise
Management of fast-moving processes as well as slower moving, labor-intensive jobs
Cost savings with improved manufacturing overall equipment effectiveness
Batch automation, regardless of the underlying equipment
Data analysis for quick identification of defects and better optimization of processes
Unified manufacturing data from disparate systems to better meet changing consumer demands
Procedures managed in an electronic format for consistency and predictability
Optimized production with better planning
Improved throughput with greater efficiency and lower costs
Materials to help you better understand GE Digital software and its robust functionality
Integrated solutions for improved efficiency and sustainability while supporting business growth
Mobile operator access to essential on-site HMI monitoring and control functions
Enable remote staffing, flexible resourcing and centralized monitoring across facilities
Boost worker productivity, automate tasks, keep safety first
Energy management for the zero carbon grid
Reliable mobilization of network assets to ensure maximum transmission of energy from multiple sources
Integrated solutions suite for energy market management
Decentralized data collection, data volume handling, and remote management
Getting the most benefit out of digitization and industrial IoT
Services that deliver best-in-class results
Rapid digital transformation wins based on industry-proven value cases and ROI
Best practices for your industrial processes to help build and maintain operational resilience
GE Digital’s expert service and support teams create value and deliver on business objectives
Expert service and support teams to maximize the benefits from your IIoT software
Improved efficiencies, optimized production and quality and reduced unplanned downtime
Increased reliability and availability, minimized costs, and reduced operational risks
Increased value from your equipment, process data, and business models
Facilitate documentation between airlines and lessors
Reduced costs related to disruptions with real-time visibility
The cornerstone of your journey to operational excellence
Operational excellence including improved reliability, reduced costs and managed risk
GridOS, the first grid software portfolio designed for grid orchestration
Reduced operational costs and risks using predictive models
Enhanced overall situational awareness
Field-connected operations and management
One modular solution that enables grid operators to connect, see, control, and optimize DERs from a technical and an economic standpoint
Operational efficiency and reduction in build costs while meeting regulatory regulations
Reduced operational and new build costs and improved field inspection productivity
A holistic picture of the grid, reducing cost and complexity from traditional inspection approaches
Optimized operations to best meet changing consumer needs
Reduced variability and improved operations.
In-depth understanding of our software and its functionality
A clear a path to operational transformation
Maintain consistent quality and reduce cost per ton
Optimized costs and improved reliability while reducing risk to keep your teams and communities safe
Streamlined end-to-end operations driving high-volume, high-quality production
GE Digital software is the backbone of modern plant operations
Improved reliability, increased availability, and reduced O&M costs
AI/ML to make your gas turbine's fuel and air controls smarter
Increase energy production at times of highest demand without costly maintenance adders or adversely impacting the maintenance interval
Operate from anywhere with secure remote/mobile operator controls
Inclusive outsourcing services that deliver best-in-class results
Achieve digital transformation
Expert service teams to maximize the benefits from your IIoT software
Reduced costs, lower risk, and faster response times
Analytics to predict future asset and process performance for reduced variability & improved operations
A common network view to ensure integrity, network validity and infrastructure management
Mission critical software to better operate, optimize and analyze your work to deliver results
Locate the best partners to meet your needs
Digital transformation acceleration
Technical and domain expertise that complements GE Digital’s industry leading applications
Assistance to accelerate your digital transformation and put your industrial data to work
Deep domain knowledge and technical expertise
Product training, industry education, and rigorous certification programs
More efficient and secure electric grid, greater sustainability and waste reduction
Solutions for today, scale for tomorrow
Increased reliability and reduced reactive maintenance leading to higher efficiency and reduced costs
Using Digital Twin blueprints, GE's Industrial Managed Services team monitors 7,000+ global assets
Understanding of the latest thought leadership that can be applied to your operations
Understand how our software and services help our customers solve today's toughest challenges
Experienced team dedicated to customer success
Success stories and product updates from the world of Electrification Software
Analyst and third-party expert opinions of Electrification Software and our software and services
White papers, product overviews, and other content to help you put your industrial data to work
Experience in leading edge software development and business working with best-in-class leaders
Understand how Electrification software and services helps our customers solve today's toughest challenges
Blog
Like its home city of Pittsburgh, PPG has seen many changes over its 135-year history. Originally a glass manufacturer, PPG transitioned the core of its business to paints and specialty coatings that are used on everything from driverless cars to the posts on NHL goals. But the latest change may be the most drastic.
PPG has undergone a digital transformation in tandem with Pittsburgh, which has become a leading research and innovation hub. By digitizing its polymer making processes, the company has seen up to 30 percent productivity gains along with increased efficiency and worker satisfaction. And the most significant benefits of digital are still to come.
“As a company, it’s been a road,” said Bill Schillinger, the company’s global director of manufacturing technology. “We’re closer to the beginning than we are to the end.”
Pittsburgh is best known as a steel town. By the 1980’s, though, the steel mills were shutting down and the city’s population dwindled. But as steel fell, the tech industry, led by the University of Pittsburgh and Carnegie Mellon University, rose on the strength of its innovative research. PPG now has access to a wider talent pool. “Ten years ago we were interviewing PhDs from MIT or Stanford, and they were less willing to move here,” Schillinger said. “Now they know about what’s happening here.”
PPG rode the innovation wave and used its research and development and pilot facility to digitize and automate the production of polymers, which form the basis for nearly everything the company makes. Previously, mixing the polymer recipes had been left to operators working from instructions on paper. The manual process inevitably resulted in mistakes and occasional lost batches.
When we automate a recipe, it takes the variability out of the manufacturing process.
Bill Schillinger - Global Director of Manufacturing Technology, PPG
PPG implemented iFIX from GE Digital, part of its HMI/SCADA suite of solutions, which reduces mistakes while providing a streamlined platform for analysis and workplace management. The results were immediate. For example, in one plant with four reactors, each reactor will make at least two more batches a month. With each batch producing at least $50,000 in product, that amounts to an increase of $400,000 dollars per month at just one plant.
They’re finding hidden capacity by optimizing existing systems, reducing the need to buy a new $30 million reactor.
The increase in plant productivity has meant fewer peaks and valleys in the production cycle, which translates to more predictable schedules for workers. “They get to watch their kids play baseball,” Schillinger said. “They like the salaries from overtime but they really need the time off to spend time with their families and balance work and life.” Schillinger points out the nature of work has also changed as workers have upskilled to work with the new digital processes.
The company has also seen a noticeable improvement in safety, which is core to PPG’s values. The worker injury and illness rate has decreased by 6.5 percent. “Digitization reduces risks, and when risks go down, so do incidents,” Schillinger said.
Next up for PPG is digitizing the rest of the manufacturing processes, which have historically been more challenging because they’re semi-continuous and require more product movement. That will likely bring lower defect rates and higher quality product.
Early returns have been promising–the process is using less water and electricity and natural gas. “Once we’re moving forward on that road, the automation and the benefits to the company will really start to roll in,” Schillinger said.
Those innovations start in Pittsburgh, but they’ll ripple through PPG’s plants around the world. “We’ve basically got a cookie cutter process,” Schillinger said. “If you go into anyone of our plants globally the operators would recognize what’s on the screen.”
Co-founder and CEO, GrayMatter
A 30-year veteran of the automation business, Jim has significant experience deploying innovation solutions to connect people to their critical assets in various markets, including but not limited to, manufacturing, water/wastewater, power and oil and gas markets. Since GrayMatter’s inception in 1991, Jim and co-founder Carson Drake have worked to connect, collect, analyze and visualize critical assets for Fortune 500 companies all the way to rural municipalities — with the real-time and historical information and the conclusions that they need to make their operations better.
Data-informed insights uncover new opportunities to increase efficiency across business and operations. In the chemical industry, the Industrial Internet of Things (IIoT) is the key to implementing smarter solutions. Watch our on-demand webcast for a uniquely interactive experience to learn how to unleash the data, assess new opportunities, and unlock customer advantage.