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In the 1980s, GE created a most unusual jet engine called the UDF. And its carbon fiber blades were really the start of something big.

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[[Narrator] I remember when I started working at GE]

[back in the '80s. ]

[The engines all looked the same, shaped like a football.]

[All that sheet metal hid the technology that laid beneath it,]

[but then came along the unducted fan.]

[Born of the energy crisis, this was a new, fuel-efficient]

[engine that had exposed fan blades, ]

[or propellers, counter-rotating. ]

[What made this possible, though, was carbon-fiber technology.]

[The carbon-fiber fan blades were lighter]

[and stronger and allowed you to do this unducted fan]

[without titanium fan blades. ]

[And it caused a sensation, too. ]

[When it flew, it flew across the Atlantic Ocean to England in 1988]

[on an MD80 to be displayed at the Farnborough Air Show.]

[The concept was proven, but the marketing conditions didn't cooperate. ]

[Fuel prices went down, the savings evaporated, ]

[and the investment in the unducted fan was not justified. ]

[Within 2 years, GE began to build the GE90,]

[the largest commercial jet engine in the world,]

[again, incorporating composite fan blades. ]

[The composite technology allowed larger bypass ratios]

[making the engine more fuel-efficient with lower emissions. ]

[The engine generated 115,000 pounds of thrust,]

[which gave it a Guinness World Record for the highest thrust-class commercial engine. ]

[That accomplishment was made possible by the unducted fan. ]

[The carbon fiber has proven itself in service ]

[with an incredibly reliable record. ]

[That led to GE's latest engine, the GEnx, ]

[which powers Boeing's new 787 long-range airplane. ]

[The GEnx has carbon-fiber fan blades like the GE90,]

[but it also has a carbon-fiber fan case to go with it. ]

[And you'll notice that there's fewer fan blades, only 18.]

[Twenty years ago we had twice as many, but the]

[carbon-fiber technology is more efficient, allows us to reduce]

[fan blades, and has taken 400 pounds out of the engine. ]

[That's almost 1000 pounds out of the aircraft. ]

[And now that funny-looking unducted fan back from the '80s]

[that didn't make it onto an airplane is now]

[living again in the GEnx.]

[The technologies that were demonstrated then are now proving]

[their worth and proving the investment, bringing all the promise]

[of lower fuel burned, and lower emissions, to today's modern jet liners.]