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The ABCs of IGCC

The animation from GE Energy explains how the use of “integrated gasification combined cycle” technology, known as IGCC, can produce electricity with lower emissions than conventional coal plants.

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[Since the 1920s, a process known as gasification has been used.]

[It is in the front end of a process known as IGCC--Integrated Gasification Combined Cycle.]

[IGCC delivers electricity from abundant supplies of a domestic resource ]

[while still meeting strict environmental standards.]

[The process begins with coal entering the system mixed with water, ]

[creating a slurry that has the consistency of heavy oil.]

[The slurry is injected into the gasifier along with oxygen ]

[where it is heated to very high temperatures to produce synthesis gas, or syngas.]

[The hot syngas is fed into the radiant syngas cooler.]

[Heat from the gas is transferred to the high pressure steam system]

[for integration into the steam power production cycle of the plant.]

[The syngas moves to the low temperature gas cooling system]

[where more heat is extracted for useful work.]

[The syngas passes through an activated carbon bed that removes mercury.]

[Once it leaves this area, there are almost undetectable amounts of mercury.]

[It then continues to the acid gas removal process]

[where hydrogen sulfide is separated from the syngas ]

[and later converted into elemental sulfur that can be used in chemical processing.]

[Syngas, hydrogen and carbon monoxide ]

[goes to a highly efficient and cleaner burning gas turbine combined cycle plant to create electricity.]

[The unique gas turbine generator was specifically designed for this system.]

[Excess high pressure nitrogen from the air separation unit ]

[is used in the gas turbine as a diluent in the combustion process]

[to reduce the formation of nitrogen oxides, ]

[a regulated pollutant that is known to create smog.]

[A selective catalytic reduction, or SCR unit, ]

[integrated into the HRSG, further removes nitrous oxide ]

[formed in the combustion process to achieve ultra low emissions.]

[The hot exhaust gases create steam in the HRSG]

[and is combined with steam from the RSC]

[to drive a steam turbine generator to produce even more power from the plant]

[that is sent to homes and businesses to power our world.]

[The remaining gases are released from the stack in the HRSG,]

[achieving levels of cleanliness not attainable by traditional coal plants.]