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GE Healthcare "Treasure Hunt"

See how GE's treasure hunt team went on a three-day search for wasted energy at our Healthcare plant and identified $3 million in savings.

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[[♪ guitar music ♪]]

[[off-camera speaker] Treasure Hunt is about the curiosity of people]

[who are being asked to look at their facility differently, ]

[through a different light. ]

[Welcome, everybody, to Waukesha South.]

[Welcome to Treasure Hunt.]

[My name is Steve Rajnay.]

[We're here to bring all of your experiences to find new areas of energy opportunities.]

[So, unfortunately, you have me to blame for me being here on Sunday.]

[[off-camera speaker] We make diagnostic imaging equipment.]

[Because of the number of people we have here, it is the largest Treasure Hunt]

[that GE's held. ]

[It's a great opportunity, and we hope to see some]

[cost savings and energy reductions. ]

[We simply become investigators. ]

[We go out and we go investigate the uses of energy.]

[We start on a Sunday, typically,]

[when the facility is supposed to be in sleep mode.]

[It's amazing what we find on when everything is ]

[supposed to be off.]

[Why do we need all these lights on in the mail room?]

[My group is looking at electrical, specifically.]

[It's been a really interesting day.]

[We've spent the last 4 or 5 hours walking through three of the buildings on the]

[Waukesha South campus.]

[The biggest thing that I noticed just walking through is, it's a Sunday afternoon, and the amount]

[of lights we have on throughout the facility.]

[This goes into our filter which goes into our free fluid.]

[We went up and we looked at the boiler room, which has]

[a lot of potential there with the cooling towers.]

[We did find a bunch of leaky faucets.]

[We're losing 680 gallons a day with this faucet.]

[That should be getting somebody's attention.]

[Energy Treasure Hunt is based on Toyota's principles of Lean and Kaizen.]

[In the Japanese language it means to take something apart]

[and put it back together better.]

[It's about asking why. Why is the pump on?]

[Why are the lights on? Why is the motor running? Why?]

[[♪ music ♪] [machinery noises]]

[One of the key things that I just took away from this was just--]

[Oh, a mike. Better. [laughter]]

[Spotlight, please.]

[So we just finished our report out, and we found about]

[33 Kaizens, 17 of which we actually did a detailed analysis.]

[I think the payback was somewhere around 2 years,]

[and it would be about $300,000 dollars worth of savings.]

[We would save about 400,000 gallons a year.]

[That's $3000 just in saved water.]

[We were actually able to show that if they used all of our ideas]

[they would be able to save about 43 percent]

[of their total water use from the campus. ]

[We've been in the top ten water users list]

[in Milwaukee historically up until ]

[last year because we'd done some work.]

[In this Treasure Hunt, we're looking to reduce that water usage further.]

[I think the more intrinsic benefit of Treasure Hunt]

[is the fact that those folks for two and a half ]

[days had the opportunity to not do their real job.]

[They had the opportunity to go out in the shop with people.]

[They had to teach people who were unfamiliar with their business.]

[They got to learn about how to ask questions about energy, ]

[and that starts a culture change. ]

[That's a powerful thing.]

[[♪ music ♪]]