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GE Gives the Electric Car Battery Some Juice

GE drives efficiency in the manufacture of electric vehicles through its investment in A123. GE and A123 work to bring the electric car to market faster and cheaper.

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[[Robert King] I'll give you just a quick overview of the type of work we do]

[in this laboratory.]

[This is GE's global research hybrid and electric vehicle test laboratory.]

[We actually test everything from the motors or either motors of that type,]

[which we're doing research on advanced interior permanent magnet motors,]

[as well as this behind is a motor that's used for a mid-size hybrid truck application.]

[We have an ABC170, digitally-controlled bi-directional power supply]

[that is used to test out either the battery system alone ]

[or to simulate a battery and test out the propulsion system, the motor and controls.]

[So we have the capability to test everything from -- in fact, as small as a golf cart.]

[We've done a hybrid golf cart in the past, some test research programs --]

[up to a significant portion of the traction drive for a locomotive, for example.]

[So we do all that work right here in this laboratory, and right now, ]

[I guess I would like to turn it over to Herman Wiegman.]

[[Herman Wiegman] It's kind of exciting and fun to work on things you can actually drive.]

[This has been a great little car.]

[It's a two-seater, but this vehicle is being sold on the market,]

[and it's a lot of fun to work with.]

[My name is Herman Wiegman, and I work for Nicole Levers on the ]

[A123 Engineering Assistance program where we are helping A123]

[engineer a Lithium ion battery pack for the Think City vehicle.]

[This right here is a Think City made in Norway,]

[and they are integrating lithium battery pack technology into it.]

[And this here is our engineered pack, which is a nano iron phosphate lithium ion battery]

[with A123 cells in it.]

[We worked very closely with A123 out of Boston,]

[and with Think out of Oslo to make this combination work. ]

[So the Think company is sourcing three different batteries from three different vendors]

[to meet its production goals and needs,]

[and we're one of those, and we're proud to provide this battery and engineering for A123.]

[Now also is able to charge and run the dynamometer.]

[We're going through a design validation stage where we're verifying all the functions]

[of our battery pack with the vehicle.]

[That's why it's outside the car right now.]

[I'll just jump in and give it a little spin, okay?]

[[car starting]]

[Okay, and we're ready to drive.]

[[car running]]

[[ ] Welcome. This is our advanced battery research laboratory.]

[[Glen Merfeld] This is one of several laboratories that we have ]

[where we're looking at electric chemistry developments for high performance batteries.]

[The real impotence for the program that we have here is to develop energy storage]

[for our hybrid locomotive.]

[And our goal is to actually save 10% of the fuel, ]

[and for a single locomotive over the course of a year]

[that's about 35,000 gallons of fuel.]

[Okay, so that's pretty significant.]

[You can imagine the benefits, both to you and I when it becomes cheaper for us hopefully]

[to transport our goods that we want, certainly for our customers who we sell]

[hybrid locomotives to.]

[Chuck can give you a little more detail about some of the efforts]

[that we actually have going on in the lab.]

[[Charles Jacovangelo] This is the guts of the battery.]

[This is what we would call an individual cell,]

[so this is where the chemistry goes on.]

[This is the size that we would use for our hybrid locomotive.]

[There are several hundred of these cells inside this package.]

[On the hybrid locomotive we store about a megawatt hour of energy,]

[so it's a small plant.]

[We save about 10% of the fuel.]

[>> We've talked about off-highway vehicles.]

[We have a public announcement about a demonstration for a marine tugboat.]

[We have a big growing opportunity potentially in our renewables,]

[and we're looking closely at these opportunities.]

[We're trying to understand what the cost economics are.]

[Certainly understanding capacity and live performance factor in really heavily ]

[in those types of calculations, so we think this technology potentially]

[could open up new opportunities for GE well beyond the hybrid locomotive.]

[My name is John Current.]

[I'm currently the manager for the electric power and propulsion systems lab]

[here at the research center.]

[We're standing in our new Smart Grid lab facility]

[that we started up early this year.]

[There are a lot of things right now that I think we're all very familiar with]

[that are driving changes in the grid as we know it today.]

[Climate change across energy, and all of these things are demanding more power ]

[and better use of it.]

[Those drivers are going to force changes in the grid.]

[We believe this is inevitable, and it's a great opportunity for GE to deliver things]

[like better energy efficiency, better utilization of the grid is key,]

[as well as better productivity in the power, and consumer empowerment,]

[and CO2 reduction.]

[That's a GE Smart meter that in this particular case can accept a Ymax signal --]

[It's kind of a long-range wireless -- and take that signal into the home within a region.]

[Your preferences are taken into account, and they can be controlled ]

[with this example of an ecodashboard.]

[For instance, based on your preferences, you can dim the intensity of that lamp,]

[hardly notice it, and save about 50% of the power.]

[What I'm doing is setting up a profile to tell that meter the cost of energy is going to go up,]

[and let it make the decision based on the preferences that I've set ahead of time. ]

[Now, in this case, it's going to be very rudimentary. ]

[I'm just going to flip off, for example, that light.]

[Flipping a light off in and of itself isn't all that exciting, ]

[but try to imagine it on a grand scale now, where we've got say 10,000 homes]

[in a neighborhood, and we're turning off a bunch of hot water heaters]

[based on people's preferences, and allowing them to save some money on their bills.]

[That's really the kind of thing we're working on here.]

[We think it's a huge opportunity.]

[There are a lot of things converging right now, ]

[and we think this is a great place to be right now.]

[So you're in a bus that's not quite as nice as CDTA bus,]

[but this one's about 15 years older, and theirs needs fuel; this one does not.]

[We're basically converting this from an all-electric bus going 130 miles]

[with a zinc air chemistry.]

[We once again are lucky enough and fortunate enough to have ]

[STA sponsoring this project as well.]

[And what they're going to pay us to do now --]

[ -- and we're cost sharing this effort practically 50-50 --]

[is to work with A123.]

[We're going to be using Hydrogengenics for our fuel cell supplier,]

[and GE to make a commercial design.]

[We want to bring people through, show them, as part of our charter from STA]

[is to raise awareness of, in this case, hydrogen and hybrids,]

[is really our big push, and while we're doing that we're developing models,]

[and basically understanding how can I best use these different battery technologies]

[in the right order, in the right priority, I guess, is the right answer.]

[Then we're going to validate those models with this platform.]

[So what we've got in the rear of the bus is the stack, a little goldish in color]

[is 3 zebra Z-5 batteries made by Mes-Dea, a company in Switzerland,]

[ sodium, nickel, chloride.]

[We use those as our energy batteries, and we expect those to get us]

[to where we're going long term.]

[But what's nice for us is that we can develop technology]

[that has an outlet, at least today, through transit buses ]

[that we're going to be leveraging for other applications like I alluded to before in mining,]

[but if you can make something go here, you can also put it onto a delivery truck.]

[You can put it onto other things]

[That's the next tour stop.]